11 Oct, 12

EGR Removal | EGR Problems | Exhaust Gas Recirculation (EGR) Removals | EGR Delete

EGR Valve Blocked Up - EGR RemovalEGR Removal is becoming a popular choice for motorists as they become more problematic and expensive to repair/replace. The EGR valve gets blocked up for a number of reasons and when it does, it can effect the performance of the vehicle and become a costly fix. We can completely de-activate the EGR system on most vehicles old & new, our service is a completely bespoke and custom EGR delete service from start to finish. For more information, please call us for a quote today on 0203 815 9441.

IF YOU’RE HAVING EGR PROBLEMS, WANT A QUOTE FOR REMOVAL OR EVEN JUST SOME FRIENDLY ADVICE – CALL US TODAY ON 0203 815 9441.

Click Here To Find A Sinspeed Approved Dealership Near You – We Operate A Nationwide Service Covering The UK & Ireland.

What is an Exhaust Gas Recirculation (EGR) Valve?
An Exhaust Gas Recirculation Valve, often referred to as an EGR valve is a mechanical flap designed to recirculate exhaust gasses back into the engine before they exit the exhaust into the atmosphere. This means that the gasses are going through the combustion cycle twice before exiting and so reducing the emissions of the vehicle.

In more technical detail, the EGR valve recirculates exhaust gasses back into the air/fuel mixture which in turn then dilutes the air/fuel mixture enough to keep the NOx compounds within breathable limits. This is done by allowing a specific amount of exhaust gasses enter into the inlet manifold via the EGR valve (dependant on throttle position, speed of the engine, outside air temperatures and so on..). Doing so, however, does reduce the rate of combustion and reduces the temperatures produced per combustion cycle and the end result is not only a reduced level of NOx compounds but also a significant decrease in performance from the vehicle.

The Problem With The Exhaust Gas Recirculation (EGR) Valve System
When working with exhaust gasses, nothing is clean. Recirculating exhaust gasses is basically dumping the carbon-rich gasses back into the inlet manifold from the exhaust manifold or even from the turbocharger. It is expected that over time, carbon build up will occur and can interfere with the operation of the EGR valve flap. It could cause problems with the flap opening and closing properly.

If the vehicle is fitted with a turbocharger then the problems are more dramatic because with time, turbochargers are subject to wear & tear and so start leaking oil from the seals but naturally only in small quantities. This means not only will you have carbon-rich exhaust gasses passing through the EGR valve, but also oil. The oil & carbon mixture can quickly build up around the EGR valve and cause problems such as a sticky flap. – If your EGR valve flap is stuck open or stuck shut, then this is possibly the reason why.

Furthermore, the EGR valve system allows the leaking oil to pass up through the inlet system and into the inlet manifold and combustion chambers – where it shouldn’t be! – This will cause fluttering and loss of power as well as oil smoke.

EGR faults can cause various problems on a vehicle such as:

  • Loss Of Power
  • Smoke On Acceleration
  • Fluttering On Acceleration
  • Missfire
  • EGR Flap Position Sensor Faults

These are some of the more common faults which can be related to the EGR system. In some cases the EGR valve can be removed and cleaned but this is only a temporary fix until the carbon builds up again and causes future problems. Replacement EGR valves can vary in price from anything as little as £150 to as much as £600. EGR valves are fitted to both petrol and diesel engines.

The EGR Valve system effects all vehicles and below you can see we have had experience with all types of vehicles suffering from EGR problems.

  • Alfa Romeo Exhaust Gas Recirculation Valve (EGR) problems – Sinspeed EGR Removal Solution
  • Audi – 1.4 TDI, 1.9 TDI, 2.0 TDI, 2.5 TDI, 2.7 TDI, 3.0 TDI, 4.2 TDI, 5.0 TDI etc. Exhaust Gas Recirculation Valve (EGR) problems – Sinspeed EGR Removal Solution
  • BMW & Mini Exhaust Gas Recirculation Valve (EGR) problems – Sinspeed EGR Removal Solution
  • Citroen Exhaust Gas Recirculation Valve (EGR) problems – Sinspeed EGR Removal Solution
  • Chevrolet Exhaust Gas Recirculation Valve (EGR) problems – Sinspeed EGR Removal Solution
  • Fiat Exhaust Gas Recirculation Valve (EGR) problems – Sinspeed EGR Removal Solution
  • Ford Exhaust Gas Recirculation Valve (EGR) problems – Sinspeed EGR Removal Solution
  • Honda Exhaust Gas Recirculation Valve (EGR) problems – Sinspeed EGR Removal Solution
  • Hyundai Exhaust Gas Recirculation Valve (EGR) problems – Sinspeed EGR Removal Solution
  • Jaguar Exhaust Gas Recirculation Valve (EGR) problems – Sinspeed EGR Removal Solution
  • Kia Exhaust Gas Recirculation Valve (EGR) problems – Sinspeed EGR Removal Solution
  • Lancia Exhaust Gas Recirculation Valve (EGR) problems – Sinspeed EGR Removal Solution
  • Mazda Exhaust Gas Recirculation Valve (EGR) problems – Sinspeed EGR Removal Solution
  • Mercedes Exhaust Gas Recirculation Valve (EGR) problems – Sinspeed EGR Removal Solution
  • Nissan Exhaust Gas Recirculation Valve (EGR) problems – Sinspeed EGR Removal Solution
  • Opel Exhaust Gas Recirculation Valve (EGR) problems – Sinspeed EGR Removal Solution
  • Peugeot Exhaust Gas Recirculation Valve (EGR) problems – Sinspeed EGR Removal Solution
  • Renault Exhaust Gas Recirculation Valve (EGR) problems – Sinspeed EGR Removal Solution
  • Rover Exhaust Gas Recirculation Valve (EGR) problems – Sinspeed EGR Removal Solution
  • Saab Exhaust Gas Recirculation Valve (EGR) problems – Sinspeed EGR Removal Solution
  • Seat Exhaust Gas Recirculation Valve (EGR) problems – Sinspeed EGR Removal Solution
  • Skoda Exhaust Gas Recirculation Valve (EGR) problems – Sinspeed EGR Removal Solution
  • Toyota Exhaust Gas Recirculation Valve (EGR) problems – Sinspeed EGR Removal Solution
  • Vauxhall Exhaust Gas Recirculation Valve (EGR) problems – Sinspeed EGR Removal Solution
  • Volkswagen Exhaust Gas Recirculation Valve (EGR) problems – Sinspeed EGR Removal Solution
  • Volvo Exhaust Gas Recirculation Valve (EGR) problems – Sinspeed EGR Removal Solution

EGR Smoke ProblemsHow much are you expected to pay on average for repairs?
Ignoring the warning lights and allowing the EGR valve system to continue getting blocked up will eventually lead to a complete failure of the EGR system in which case it would require a replacement unit instead of cleaning. If you pick up on the problem and get it treated right away, then having the EGR removed and cleaned is not so expensive. It will vary from vehicle to vehicle – anything from £30 – £120 but if you leave it beyond repair, then you could be faced with a much bigger bill when taking into consideration the cost of a new part and labour to fit the part.

How can SINSPEED help reduce this cost & what are the options?
Other than cleaning and replacing the EGR valve system, there are two other more permanent solutions. Cleaning / replacing is a temporary fix to the on-going issues that many motorists are experiencing. So, what are your other two options?

  • Blank off the EGR valve
  • Custom EGR Delete (De-activation) Session

Blanking off the EGR valve was common practice on older vehicles where it wouldn’t interfere with the on-board engine management system, also known as the Engine Control Unit (ECU). However, it is not advised to blank off the EGR valve on newer vehicles because the ECU will detect a fault and this will in turn cause the ECU to log a fault code, turn on the engine management light which is an immediate MOT fail and also possibly put the vehicle in to LIMP HOME MODE (SAFE MODE) – This will restrict the power of the engine and also reduce the fuel economy.

We offer a safe and completely bespoke EGR Delete session whereby we de-activate the EGR system entirely from the vehicle. There is no need to install blanking plates and modify the original design of the vehicle which is also visible to others. We simply log into the vehicles on-board engine management system via the ECU and switch off the EGR valve to stop it opening and recirculating the mucky exhaust gasses and clogging up your engine. – Also, because we’ve done this professionally and via the ECU.. there will be no logged fault codes, no warning lights and no loss of power – because the ECU will accept our de-activation code and not look to register anything further from the EGR system.

What are the expected effects after having my EGR de-activated?
After we have carried out the EGR Removal and de-activated it from the vehicle’s ECU, your engine will be able to breath a lot better because all the air coming into the engine will be clean. This means the combustion of the air/fuel mixture will be quicker and more powerful – what’s more the engine will stay cleaner for longer and this will decrease the wear on the engine as well as other mechanical components.

You can expect the following gains from carrying out this simple EGR Removal service with us:

  • Sharper Throttle Response
  • More Power (+15% More BHP)
  • Better Fuel Economy (+20% More MPG!)
  • Increased Life Expectancy Of Engine

Our EGR Delete (EGR Removal) option is very affordable here at Sinspeed, for a quote today just call us on 0203 815 9441.

Blanking EGR / EGR Removal SessionWill this cause me to fail an MOT?
No, the EGR valve system is not a requirement for the MOT. Removing the EGR can in fact improve carbon emissions of the vehicle so it could in actual fact help to improve the vehicles emissions providing the EGR Removal (EGR Delete) session has been carried out professionally. We manually download the ECU data and scan through the 1000’s of data strings to manually de-activate the entire EGR system and modify certain parameters to then compensate for the vehicle not having the EGR system active. This will aid a more fuller combustion per cycle of the engine and help maintain better emissions from the vehicle.

For bookings & more information, please call us on 0203 815 9441.

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286 thoughts on “EGR Removal | EGR Problems | Exhaust Gas Recirculation (EGR) Removals | EGR Delete
  • I have a 2.7 litre diesel peugeot 407 auto 2007 dec build. Do you have an australian contact who can disable egr valve and dpf filter. Thanks jim

    • Hi Jim

      Thanks for the enquiry,

      We’ve sent you an email with full information and pricing for our DPF + EGR Delete services in Australia.

      Kind Regards

      Jason
      SINSPEED

  • I have a Skoda Octavia TDI Estate 2010. It started losing power intermittently (but not stalling or showing any fault indicators). We took it to the local Skoda garage who cleaned the air filters twice then changed the EGR valve at a cost of £1000. The car is still not right. Although it is no longer kangaroo hopping, it has twice broken down as if the battery was flat but there are no problems with the battery. Skoda have seen it again and they are now telling me that it is a fault with the engine control module. A replacement will cost yet another £1000. They are insisting that the EGR fault and the ECM fault are not related- just coincidence. Having read your website, I’m not so sure. What do you think?

    • Hello Martin,

      Thank you for your enquiry,

      I have sent you an email with information.

      Kind Regards

      Jason
      SINSPEED

    • Hello Charles,

      Thank you for your enquiry,

      We have sent you over an email for further information regarding an EGR Removal.

      Kind Regards

      Jason
      SINSPEED

  • Hi.Could you send me a quote for egr removal on a renault megane 1.6diesel reg 51 please

    Thanks
    Cris

    • Hello Hara,

      Thank you for your enquiry.

      I have sent over an email now for further information.

      Kind Regards,

      Jason
      Sinspeed

      • Hello Aaron,

        Thank you for your enquiry.

        I have sent over an email now for further information.

        Kind Regards,

        Jason
        Sinspeed

  • Hi Jason – been reading previous posts, you obviously have huge experience so I hope you can help!
    Bought my 2008 Fiesta TDCi (68k) 3 months ago, but I only realised there was a problem when first went on a longer journey.
    It had been fine around town & on shorter trips. Then after 50 miles of smooth motorway cruising, I stopped at services for 20 mins. When I set off again, it started ‘missing’ & lurching (scary at 70mph!) on & off for the rest of the journey. Next few days on local trips, no problems.
    Return journey – exactly the same thing happened – again was fine for the first hour, then stopped for toilets etc, & it started lurching on 2nd leg of journey.
    Since then, every 2 weeks I do the same trip & the same thing happens – so the last time I left the engine idling in the car-park & we went into the services in a rota! Apart from 3 minor ‘jumps’, the 2nd leg was much smoother…
    Had new fuel filter, fuel cleaner, new injector seals & cleaned jets – but garage says cannot replicate the fault on their test-drives, computer diagnostics blank. No warning lights show on dash. Seems only to happen on longer journeys, BUT noticed a few mild ‘hiccups’ over this last week starting to appear on shorter local trips under 10 miles, a recent appearance.
    Could this all be due to a ‘sticky’ EGR valve? So strange that the fault is MUCH worse if I stop for a break after an hour of motorway driving!
    I do not trust my garage to clean the EGR as they keep saying “no, it can’t be that” – please could you send me a price list if you think this valve could cause these symptoms, I would rather deal with the experts.
    Many thanks, Penny

    • Hello Penny,

      Thank you for your enquiry.

      I have sent over an email now with further information regarding your EGR Removal enquiry.

      Kind Regards,

      Jason
      Sinspeed

    • Hello Penny,

      Thank you for your enquiry,
      I have sent over an email with some further information that you may find useful.

      Kind Regards

      Jason
      SINSPEED

  • Dear sir,
    I have fiat bravo 1.6 multijet 2008. After having problems with the egr i did the blanking and ecu remaping in order to stop the flashing of the heck engine light. Now sometimes the car goes in to limp mode. Can you please tell me what could be the problem??

    • Hello Goce,

      Thank you for your enquiry.

      I have sent over an email now for further information regarding your Fiat Bravo EGR Removal enquiry.

      Kind Regards,

      Jason
      Sinspeed

  • Hi Jason,

    Owned a Ford C-Max 2005, 2.0 TDCI with 3 limp moods so far. Mainly short distance with less than 5minuts drive.

    Please kindly advise which option should work better on my car:
    Clean EGR valve? or
    Blank off the EGR valve? or
    Custom EGR Delete (De-activation) Session?

    Please confirm would the works causing failure on current MOT requirements?
    And please provide a price for each.

    Many thanks.

    Kind regards,
    James
    Birmingham B23

    • Hello James,

      Thank you for your enquiry.

      I have sent over an email now with pricing and further information regarding your EGR Removal enquiry.

      Kind Regards,

      Jason
      Sinspeed

  • Hi, My daughters Audi 1.9tdi has been throwing up fault code p0101-mass air flow fault. We replaced the maf but nothing changed. We had a mobile diagnosis man out who found the egr valve was very dirty-so we cleaned it which helped but still has hesitant spells which eventually trigger the eml light. I’ve since blanked off the vacuum pipe to the egr which brought an almost immediate eml light but car runs fine. Thinking an egr delete might be the answer, what do you think, how much and where are you? Thanks

    • Hello Mark,

      Thank you for your enquiry.

      I have sent over an email now for further information regarding your EGR Removal enquiry.

      Kind Regards,

      Jason
      Sinspeed

  • Hi I have an 07 plate astra mk5 had egr supposedly cleaned but still same problems after one day can you help please

    • Hello Gary,

      Thank you for your enquiry.

      I have sent over an email now for further information regarding your EGR Removal enquiry.

      Kind Regards,

      Jason
      Sinspeed

  • I’ve just had a new throttle posissioner and throttle body fitted to my sportage would be worth having the egr valve deleted as well

    • Hello Mark,

      Thank you for your enquiry.

      I have sent over an email now for further information regarding your EGR Removal enquiry.

      Kind Regards,

      Jason
      Sinspeed

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