17 Nov, 14

Ford Transit / Tourneo Diesel Pump EDC Repairs

Bosch VP44 (PSG5) Diesel Pump ProblemsFord Transit / Tourneo Van Diesel Pump Problems
If you’ve got a Ford Transit van, Transit Connect or even the Ford Tourneo Connect van from 2000 – 2006 then it may well be fitted with the Bosch VP44 Diesel Pump, which I’m afraid to say is a very common failing part. We see several of these units being sent in to us each week for repair, so if your Ford Diesel Pump has developed then you’ve come to the right place.

This particular diesel pump is designed with the Electronic Control Module, namely the Electronic Diesel Control (EDC) unit mounted to the top of the diesel pump with wires fixed into the unit, making it difficult to separate. A majority of the time it is the EDC unit which fails on these diesel pumps and not the mechanical components themselves.

The Bosch EDC module has been manufactured using Hybrid technology and is extremely delicate. Just opening the unit without experience can cause damage and some of the main components are very susceptible to shock and vibration.

Common Ford Transit / Tourneo Van Problems + Symptoms
Faults relating to the diesel pump EDC failure on Ford Transit and Tourneo vans can vary quite a bit depending on how the unit has failed. You could have just a slight misfire caused by a faulty diesel pump or a complete non-starter. Below we’ve listed the most common faults we’ve found with the
Bosch VP44 Diesel Pump EDC module.

  • Struggling to Start
  • Non-Starter
  • Engine Light On
  • Loss of Power
  • Running Rough
  • Stored Fault Codes

Replacement diesel pumps are very expensive and a dealer will quote you in excess of £900 for a new replacement unit which would require additional programming and come with 12 months warranty. Some workshops may recommend cheaper alternatives such as second-hand used parts but it would still require coding and come with a limited 30-90 day warranty. Also there’s really no guarantee how long it would last being a second-hand part as it may have come from a high-mileage vehicle or not well maintained.

Bosch VP44 EDC ProblemsOur Ford Transit / Tourneo Van Diesel Pump EDC Repair Service
We see several of these units each week and we’re able to fully bench test + repair the EDC unit. We use new genuine OEM components when carrying out repairs to the Bosch Diesel Pump Control Module to ensure each and every rebuild EDC meets & exceeds OE specifications. All of our repaired EDC units come with a Lifetime warranty and we guarantee it will not require recoding / programming when fitting it back to the vehicle.

Bosch VP44 Diesel Pump RebuildsNote: The Bosch VP44 Electronic Diesel Control unit uses hybrid technology and can be damaged very easily so it is advised NOT to try a DIY repair. These units should only be opened by experienced specialists with extensive knowledge in hybrid EDC technology.

Below we have put together an extensive Vehicle Application List showing you all the vehicles we’ve found fitted with the Bosch VP44 Diesel Pump along with the most common found part numbers. This is not a complete list so don’t worry if your unit is not listed. Removal of the Diesel Pump EDC can be very involved and must be performed by a competent mechanic. We do offer a professional removal + fitting service if required.

For more information on our Diesel Pump EDC Repairs, give us a call on 0844 847 9999.

MakeModelEngineFromToBosch Part Number
MakeModelEngineFromToBosch Part Number
AudiA62.5 TDi06/0105/040470 506 030
AudiA6 Avant2.5 TDi06/0108/050470 506 030
AudiA42.5 TDi04/0106/040470 504 030
AudiA4 Cabriolet2.5 TDi08/0205/050470 506 030
AudiA4 Avant2.5 TDi09/0112/040470 506 030
AudiA42.5 TDi08/9706/000470 506 002
AudiA4 Avant2.5 TDi11/9706/000470 506 002
AudiA4 Avant Quattro2.5 TDi11/9706/000470 506 002
AudiA62.5 TDi04/9705/000470 506 002
AudiA6 Avant2.5 TDi02/9805/000470 506 002
AudiA6 Avant Quattro2.5 TDi02/9805/000470 506 002
AudiA82.5 TDi06/9704/000470 506 002
AudiA8 Quattro2.5 TDi06/9706/000470 506 002
BMW320D2.0 D199820010470 504 005
BMW320D Touring2.0 D199920010470 504 005
BMW520D2.0 D02/0006/030470 504 020 (A)
FordFiesta Courier1.8 TD02/200012/20020470 004 007
FordFiesta1.8 TD02/200012/20020470 004 007
FordFocus1.8 TDDi01/199905/20050470 004 007
FordFocus1.8 TDDi01/199905/20050470 004 002
FordFocus Turnier1.8 TDDi08/199905/20050470 004 007
FordMondeo2.0 TDDi10/200008/20020470 504 021
FordMondeo2.0 TDDi10/200008/20020470 504 024
FordSedan1.8 Turbo09/200009/20000470 004 007
FordTransit Connect1.8 D05/200205/20020470 004 008
FordTourneo Connect1.8 D05/20020470 004 008 (VP30)
FordTransit 2402.0L D200020060470 004 004/012
FordTransit 2602.0L D200020060470 004 004/012
NissanAlmera2.2 Di03/0008/010470 504 012
NissanPatrol3.0 Di03/9908/010470 504 022
NissanTerrano03/9908/010470 506 025
SkodaSuperb2.5 TDi12/0108/030470 506 030
Saab9-3 16V Turbo Diesel2.2 TiD199820020470 504 004
Saab9-52.2 TiD03/9908/010470 504 004
Saab9-53.0 TiD03/9908/010470 504 004
SuzukiGrand Vitara2.0 D07/9905/03
Rover2202.0 SDi199520000470 004 005
Rover252.0 iDT200020050470 004 005
Rover252.0 iDT200320050470 004 005
Rover4202.0 SDi199520000470 004 005
Rover452.0 iDT200020050470 004 005
Rover452.0 iDT200320050470 004 005
VauxhallAstra2.0 DTL03/199808/20000470 504 003
VauxhallAstra2.0 DTL09/200008/20050470 504 003
VauxhallAstra1.7 DT03/199808/20050470 004 003
VauxhallCombo1.7 Di03/9808/000470 504 003
VauxhallCombo1.7 DTi03/9808/000470 504 003
VauxhallCorsa1.7 Di03/9808/000470 504 003
VauxhallCorsa1.7 DTi03/9808/000470 504 003
VauxhallFrontera2.2 DTi09/199809/20040470 504 009
VauxhallMeriva1.7 DTi03/9808/000470 504 003
VauxhallOmega2.0 DTi09/9708/000470 504 011
VauxhallOmega2.2 DTi06/000470 504 016
VauxhallOmega2.0 DTi09/9708/000470 504 009
VauxhallSignum2.0 D03/9908/000470 504 011
VauxhallSignum2.0 D09/0008/010470 504 016
VauxhallSintra09/9709/990470 504 009
VauxhallVectra2.0 DTi09/9708/000470 504 004
VauxhallVectra Estate2.0 DTi09/0008/010470 504 004
VauxhallVectra2.2 DTi09/0008/010470 504 016
VauxhallZafira2.0 Di10/9908/000470 504 003
VauxhallZafira2.0 DTi09/0007/050470 504 003
Volkswagen (VW)Passat2.5 TDi V610/9805/030470 506 002
Volkswagen (VW)Passat2.5 TDi V607/9905/030470 506 002
Volkswagen (VW)Passat2.5 TDi V607/9805/030470 506 002

Tags : Ford Tourneo Connect Diesel Pump Repairs, Ford Tourneo Connect ECU Remap, Ford Transit Van Diesel Pump Repairs, Tourneo Connect Diesel Pump Fault: Misfire / Running Rough, Tourneo Van Diesel Pump Problems, Transit Van Diesel Pump Fault: Not Starting.
26 thoughts on “Ford Transit / Tourneo Diesel Pump EDC Repairs
  • I have ford transit ,2.4 transit , went out of diesel and now not starting, code p1564, p1664, help needed

    • Hi Muhammad

      Thanks for the enquiry,

      I have sent you an email with full information and pricing.

      Kind Regards

      Jason
      SINSPEED

  • Hi
    I have a 54 plate transit connect showing error codes p1564 and P1664. It starts ok but is under powered

    thanks
    Brendan

    • Hi Brendan

      Thanks for the enquiry,

      I have sent you an email with full information and pricing.

      Kind Regards

      Jason
      SINSPEED

    • Hi Derek

      Thanks for the enquiry,

      I have sent you an email with full information and pricing.

      Kind Regards

      Jason
      SINSPEED

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