17 Mar, 14

Bosch VP44 (PSG5) Diesel Pump EDC Repairs

Bosch VP44 (PSG5) Diesel Pump ProblemsBosch VP44 Diesel Pump EDC Repairs
The Bosch VP44 Diesel Pump (PSG5) is fitted to a wide range of vehicles and is a very common failing part. Due to the Hybrid technology behind the design of the Bosch VP44 Diesel Pump we have found the unit will fail in very specific ways which will make the vehicle cut out and not start.

Bosch VP44 Diesel Pump Testing
We are taking these units in daily to be tested and repaired. On testing these units we have found that the fault is within the Electronic Diesel Control Unit (EDC) and not the mechanical part of the diesel pump. Our latest diesel pump test rig allows us to communicate directly with the EDC unit and test all functions of the electronic diesel pump. Our extensive soak testing will not only flag up the most common faults but also highlight any intermittent faults.

Bosch VP44 Diesel Pump RebuildsOur Bosch VP44 Diesel Pump EDC Repair Service
When carrying out a Bosch VP44 Diesel Pump Repair, we use new genuine OEM components and also uprate the components which trigger the failure to ensure that each and every Bosch VP44 diesel pump is rebuilt to meet & exceed OE specifications. We also carry some common failing part numbers on the shelf, rebuilt and ready for exchange.

Our current turnaround time for diesel pump repairs is 3-5 working days and no programming is required when the unit is returned to you, making it plug & play. All Bosch VP44 Diesel Pump rebuilds come with our Lifetime warranty.

Because the Bosch VP44 diesel pump is fitted to such a wide range of vehicles, the fault codes may vary but will all point back to a failed electronic diesel control unit (EDC). Below are some common fault codes we’ve seen units come in with.

VAG Codes: 00550 / 00628 / 01268 / 01318
Other Fault Codes: P0190 / P1220 / P1335 / P1551 / P1560 / P1561 / P1600 / P1630 / P1631 / P1651 / P1660 / P1661

Bosch VP44 EDC ProblemsWhen these fault codes occur, you are normally advised by dealers and local garages that the unit will require replacing and depending on the vehicle it can cost upwards of £1000 with labour & programming. Our diesel pump repair service is fast, efficient and affordable and we are able to repair these units providing they have not been tampered with.

Note: The hybrid technology within the EDC is very easily damaged and should only be opened by a skilled professional with experience in hybrid EDC repairs.

Removing and fitting of the Bosch VP44 diesel pump can be a very involved job and we do offer professional fitting services if required. Below is a Bosch VP44 (PSG5) Diesel Pump application list, showing you some of the most common failing part numbers and the vehicles they are fitted to. If you cannot see your part listed or have any questions, give us a call on 0203 815 9441 and we’ll be happy to assist you.

MakeModelEngineFromToBosch Part Number
AudiA62.5 TDi06/0105/040470 506 030
AudiA6 Avant2.5 TDi06/0108/050470 506 030
AudiA42.5 TDi04/0106/040470 504 030
AudiA4 Cabriolet2.5 TDi08/0205/050470 506 030
AudiA4 Avant2.5 TDi09/0112/040470 506 030
AudiA42.5 TDi08/9706/000470 506 002
AudiA4 Avant2.5 TDi11/9706/000470 506 002
AudiA4 Avant Quattro2.5 TDi11/9706/000470 506 002
AudiA62.5 TDi04/9705/000470 506 002
AudiA6 Avant2.5 TDi02/9805/000470 506 002
AudiA6 Avant Quattro2.5 TDi02/9805/000470 506 002
AudiA82.5 TDi06/9704/000470 506 002
AudiA8 Quattro2.5 TDi06/9706/000470 506 002
BMW320D2.0 D199820010470 504 005
BMW320D Touring2.0 D199920010470 504 005
BMW520D2.0 D02/0006/030470 504 020 (A)
FordFiesta Courier1.8 TD02/200012/20020470 004 007
FordFiesta1.8 TD02/200012/20020470 004 007
FordFocus1.8 TDDi01/199905/20050470 004 007
FordFocus1.8 TDDi01/199905/20050470 004 002
FordFocus Turnier1.8 TDDi08/199905/20050470 004 007
FordMondeo2.0 TDDi10/200008/20020470 504 021
FordMondeo2.0 TDDi10/200008/20020470 504 024
FordSedan1.8 Turbo09/200009/20000470 004 007
FordTransit Connect1.8 D05/200205/20020470 004 008
FordTourneo Connect1.8 D05/20020470 004 008 (VP30)
FordTransit 2402.0L D200020060470 004 004/012
FordTransit 2602.0L D200020060470 004 004/012
NissanAlmera2.2 Di03/0008/010470 504 012
NissanPatrol3.0 Di03/9908/010470 504 022
NissanTerrano03/9908/010470 506 025
SkodaSuperb2.5 TDi12/0108/030470 506 030
Saab9-3 16V Turbo Diesel2.2 TiD199820020470 504 004
Saab9-52.2 TiD03/9908/010470 504 004
Saab9-53.0 TiD03/9908/010470 504 004
SuzukiGrand Vitara2.0 D07/9905/03
Rover2202.0 SDi199520000470 004 005
Rover252.0 iDT200020050470 004 005
Rover252.0 iDT200320050470 004 005
Rover4202.0 SDi199520000470 004 005
Rover452.0 iDT200020050470 004 005
Rover452.0 iDT200320050470 004 005
VauxhallAstra2.0 DTL03/199808/20000470 504 003
VauxhallAstra2.0 DTL09/200008/20050470 504 003
VauxhallAstra1.7 DT03/199808/20050470 004 003
VauxhallCombo1.7 Di03/9808/000470 504 003
VauxhallCombo1.7 DTi03/9808/000470 504 003
VauxhallCorsa1.7 Di03/9808/000470 504 003
VauxhallCorsa1.7 DTi03/9808/000470 504 003
VauxhallFrontera2.2 DTi09/199809/20040470 504 009
VauxhallMeriva1.7 DTi03/9808/000470 504 003
VauxhallOmega2.0 DTi09/9708/000470 504 011
VauxhallOmega2.2 DTi06/000470 504 016
VauxhallOmega2.0 DTi09/9708/000470 504 009
VauxhallSignum2.0 D03/9908/000470 504 011
VauxhallSignum2.0 D09/0008/010470 504 016
VauxhallSintra09/9709/990470 504 009
VauxhallVectra2.0 DTi09/9708/000470 504 004
VauxhallVectra Estate2.0 DTi09/0008/010470 504 004
VauxhallVectra2.2 DTi09/0008/010470 504 016
VauxhallZafira2.0 Di10/9908/000470 504 003
VauxhallZafira2.0 DTi09/0007/050470 504 003
Volkswagen (VW)Passat2.5 TDi V610/9805/030470 506 002
Volkswagen (VW)Passat2.5 TDi V607/9905/030470 506 002
Volkswagen (VW)Passat2.5 TDi V607/9805/030470 506 002
MakeModelEngineFromToBosch Part Number
66 thoughts on “Bosch VP44 (PSG5) Diesel Pump EDC Repairs
  • Hi, my audi has just developed a misfire (starts and runs) and is diagnosed with 01318 fault code. How much does your EDC repair cost? Regards James

    • Hi James

      Thank you for your enquiry,

      I have passed your details on to the sales team who have sent an email to you with some pricing. We are definitely able to repair this fault and the repaired unit will not require coding when fitting back to the vehicle.

      Kind Regard

      Jason
      SINSPEED

  • Audi A6 2.5 tdi , engine code AKN , injection pump is 059130106C
    Engine starts fine always then sometimes works with no problems for 20-30 km when suddenly the engine stops. If I start the engine again it starts after les than 1 sec of cranking. Sometimes it stops 3-4 times in 1 minute sometimes it can work fine for 30 min or so.
    If it stops ant high speed the car intertia starts the engine again without being obliged to stop the vehicle and crank.
    Errorcode on ecu: 0550- start of injection regulation 27-10 implausible signal, intermittent.
    01318 – Control Module for Injection Pump (J399): No Communications.

    • Hi Radu

      Thanks for the enquiry,

      It’s a typical fault we’ve seen plenty of times and are able to test & repair this type of fault. I’ve sent across an email with pricing for you.

      Kind Regards

      Jason
      SINSPEED

  • hi
    my ford transit 2001 stop in the highway diesel pump faulty
    how much it coast to repair it

    • Hello Bilal

      Thanks for the enquiry,

      We’ve sent you a quick email with pricing and further information regarding our Diesel Pump (EDC) Repairs.

      Kind Regards

      Jason
      SINSPEED

  • hi there i have a Audi 2.5 tdi and it wont start had someone look at it and its coming up with a fault code of 01268 diesel pump . could you help me out with a price for a pump.

    many thanks Dave

    • Hi David

      That is a very common fault we see with this type of diesel pump and definitely a fault we can help fix for you. I’ve sent you a quick email with pricing and information about our Diesel pump repair services. If you do have any further queries, please come back to me.

      Kind Regards

      Jason
      SINSPEED

  • I have a Vauxhall Vectra 2.2 DTR, fault code P1220, how much is a repair / part exchange fuel pump please?

    • Hello Richard

      Thanks for the enquiry,

      A common fault code P1220.. we can definitely test & repair it no problems. I’ve sent you an email with full information and pricing to repair your own unit. If you have any further queries, please do come back to me.

      Kind regards

      Jason
      SINSPEED

  • Hi
    I have a 99 diesel Focus which cranks but does not start. Fault codes are P1664 & P1564.
    Can you quote me a price to repair the EDC?

    • Hi Keith

      Thanks for the enquiry,

      A common issue those codes and we’ve repaired them many times. I’ve sent you a quick email with full pricing and repair information for your Ford Focus EDC unit.

      Kind Regards

      Jason
      SINSPEED

  • my Isuzu 2.5TDi started by losing power acceleration dragging very much not going over 50m/hr with black smoke and when straining it or driving engine check light comes on and when you switch off and park 5mins it goes off but still no power.Went on not to idle in the morning just cuts off except when you put your foot on the accelerator for 5mins.It was diagnosed and gave a code P0216 injector pump related and concluded to be the ECU.so how much for it to be repaired and do you need the whole pump or the ECU ONLY.My car Reg is EX04*** Its a TFS or LWD similar to RODEO

    • Hello George

      Thanks for the enquiry,

      We’ve sent you an email with full pricing and information on the Diesel Pump ECU (EDC Unit) testing and repair service. We don’t actually need the whole pump, you can send us just the ECU and we can fully test and complete all repairs before returning it with a Lifetime warranty and no coding required.

      Kind Regards

      Jason
      SINSPEED

  • I have an Audi A6 2.5 tdi registered in January 2004.it suddenly stopped.andhas been diagnosed as injection pump failure. The pumps code is 0470506037 . Can this be repaired or exchange unit be supplied and what will be the cost .is this pump coded to the ecU. Is there an alternative pump that can be fitted?”‘Thanks derek

    • Hi Derek

      Thanks for the enquiry,

      We do carry units in stock and if you are replacing it they are coded to the vehicle. We can also offer a repair to your existing unit.
      We’ve sent you an email with full pricing and information.

      Kind Regards

      Jason
      SINSPEED

  • Hello .
    have an audi 2.5 tdi when plugged in says fault o550. could you price please.thanks

    • Hi Mark

      Thanks for the enquiry,

      We’ve sent you an email with full pricing and information.

      Kind Regards

      Jason
      SINSPEED

  • I have a 2000 zafira 2,0 DTI (300.000 km). The car is completely dead, i may have run it empty of diesel, now i tried everything, even bleeding the system but the car wont start again, i noticed when bleeding ( releasing the fuelpipes at the injectors) that the system didnt have much pressure, i now belive my pump are broken.. How much do you charge to refurbish the pump

    • Hi Svein

      Thanks for the enquiry,

      We’ve sent you an email with full pricing and information.

      Kind Regards

      Jason
      SINSPEED

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