15 Sep, 15

Smart Car Clutch Actuator + Gear Actuator Repairs

Smart Car Gear Actuator FaultsThe SMART car transmission is unlike any ordinary 5 or 6 speed automatic. It is an automated manual gearbox which means the vehicle can be driven as a manual or automatic at the flick of a button. The vehicle does not have a clutch pedal and instead operates on sensors and ECU’s.

The system consists of a clutch actuator assembly, a gear shift actuator assembly and a gearbox ECU. Each of the actuators will also have position sensors which send signals back to the gearbox ECU to determine which gear the vehicle is in or what position the clutch is in. This information along with vehicle speed and other parameters will be used by the gearbox ECU to calculate the required gear, when the next gear change should take place and when to engage / dis-engage the clutch.

As many SMART car owners are already aware, this design has many faults and can render the vehicle completely un-drivable.

Common Clutch + Gear Actuator Problems
When the clutch and gear actuators fail on the Mercedes SMART car it doesn’t always give the same symptom, below we’ve listed the most common fault symptoms we are aware of so far:

  • 3 Bars / Lines Appearing on Gear Change Box
  • Slipping Out of Gears
  • Getting Stuck in Neutral
  • Failing to Select Gears

If your clutch or gear actuator has failed then you may already be aware at exactly how much it can cost to replace the unit. Each actuator is coded to the vehicle and can cost upwards of £700+Vat each to replace with coding. Furthermore the replacement unit will only come with a standard 12 month warranty and being that it is such a common failing part, it doesn’t give much confidence that the problem won’t re-occur.

We receive clutch & gear actuators for repair on a daily basis for the following vehicles:
Smart City
Smart ForTwo
Smart ForFour
Smart Roadster

We have also compiled a short list of part numbers associated to the failing clutch & gear actuator units. Note this is not a complete list of part numbers, only the most common part numbers we frequently see in our workshops.

PartnumbersPartnumbers
000 3226 V01101 3981 007 101
000 3226 V01201 3981 000 022
000 3226 V01401 3981 000 066
000 3226 V01601 3981 000 070
A 451 250 00 62A 454 257 05 79

Smart Car Clutch + Gear Actuator ProblemsMy Mercedes SMART Car Actuator is Faulty – How can SINSPEED Help Me?

We specialise in the testing and repair of clutch + gear actuator units, not just for Smart cars but for all vehicle makes and models where the vehicles gearbox is controlled by electronic actuators. We’re able to fully bench test and repair the Smart car clutch actuator and gear actuator units. We use new genuine OEM parts when repairing the actuators to ensure each and every repaired clutch / gear actuator meets and exceeds OE specifications.

The repaired actuators will be returned to you with a Lifetime warranty for complete peace of mind and will not require re-coding when fitting back to the vehicle – simply plug & play!

If you have a Mercedes Smart Car with a clutch or gear actuator fault then give us a call today on 0844 847 9999.

Tags : 0003226V011, 0003226V012, 0003226V014, 0003226V016, 013981000022, 013981000066, 013981000070, 013981007101, A4512500062, A4542570579, Smart Car Clutch Actuator Problems, Smart Car Gear Shift Actuator Issues, Smart Car Transmission Faults.
94 thoughts on “Smart Car Clutch Actuator + Gear Actuator Repairs
  • Having problems with my gearbox on my smart For two sometimes wont start in neutral until and 3 lines appearing on dash ,,Think it could be the actuator could you give me the cost to repair please. Regards Richard Walker

    • Hi Richard

      Thanks for the enquiry,

      I have sent you an email with full information and pricing.

      Kind Regards

      Jason
      SINSPEED

    • Hi Mark

      Thanks for the enquiry,

      I have sent you an email with full information and pricing.

      Kind Regards

      Jason
      SINSPEED

  • Dear sir
    i have 2004 smart 454 (Gas/1.5L) and would like to know the price for repairing my Actuator…?

    thank you very much~!

    BR
    Paul

    • Hi Paul

      Thanks for the enquiry,

      I have sent you an email with full information and pricing.

      Kind Regards

      Jason
      SINSPEED

  • my clutch actuator on my 2002 smart car 0.6 passion has stopped working 3 lines how much to repair please

    • Hi Robert

      Thanks for the enquiry,

      I have sent you an email with full information and pricing.

      Kind Regards

      Jason
      SINSPEED

  • Hello,i got smart fort two, I got promlem Whit gearbox , need to repair, how much it will cost. Thank you.

    • Hi Miroslav

      Thanks for the enquiry,

      I have sent you an email with full information and pricing.

      Kind Regards

      Jason
      SINSPEED

  • Hi Jason, The wifes Smart fourtwo Brabus broke down today. She said last night it made a loud bang and today did the same before calling it quits. Called the RAC out, three bars showing in the gearbox indicator on the dash and cannot engage any gears – no clutch. RAC man plugged in a diagnostic that advised “failed clutch”. Had it recovered to a repairer I use, sounds like it could be the clutch actuator? The car has done 53k miles. I know you can park a double decker bus in the middle of the gear changes but I always thought that on occasions it struggles to pull away, almost like the handbrake is still on. Any thoughts? If I need one, how much do your reconditioned actuators come out at and do you need the old one for exchange?
    Thanks,

    chris

    • Hi Chris

      Thanks for the enquiry,

      It could be a failed clutch actuator but we have seen in some cases the clutch itself is also worn/damaged and may need replacing. Also, it may be worth sending the gear actuator in for testing at the same time as normally when one fails, the other won’t be far behind.

      We have sent you an email with full information and pricing.

      Kind Regards

      Jason
      SINSPEED

  • Got the 3 bars of death on the wife’s 08 plate Smart.(BG08***)
    Thoughts please on causes and repair costs.
    Kind regards
    Steve.

    • Hi Steve

      Thanks for the enquiry,

      I have sent you an email with full information and pricing.

      Kind Regards

      Jason
      SINSPEED

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