Contact UsVolkswagen Passat 1.9TDi Blanking EGR RemovalVolkswagen Passat 1.9TDi EGR Removal / EGR Delete
The Volkswagen Passat EGR Valve can be very problematic because these cars suffer from Turbo failures. Once the turbocharger has failed, oil is passed through the Exhaust Gas Recirculation valve and gunks up the valve flap causing a sticky EGR valve. As vehicles age, wear & tear will cause oil to weep through the oil seals of a turbocharger and not necessarily become a fault with the unit as such but can cause faults with the EGR unit as this oil builds up. When the EGR valve does get sticky, then it will eventually cause problems which can lead to mechanical failure of the EGR valve and other components.

Common VW Passat EGR Valve Problems

  • Loss Of Power
  • Smoke On Acceleration
  • Fluttering On Acceleration
  • Poor Fuel Economy
  • Hesitation & Missfire
  • EGR Flap Position Faults
  • EGR Related Fault Codes
  • Engine Management Light On
  • Limp Mode / Safe Mode

These are the most common faults we’ve come across on the VW Passat 1.9TDi with EGR problems, there are various fault codes that are related to EGR problems such as P0401, P0402 & P0403 etc. Replacing the EGR valve can be very costly and having it removed and cleaned every few months is not only expensive but time consuming – it will mean having your vehicle off road for half a day each time you have the EGR valve removed for cleaning. – Cleaning the EGR valve will not cure all EGR problems.

What we offer is a complete EGR Removal service and we don’t mean blanking the EGR off either. Most garages and motor enthusiasts suggest using Blanking plates to blank off the EGR valve. This will stop the turbocharger from passing oil up and stop the EGR from recirculating the gasses – as though it weren’t even fitted. The concept of this idea is perfect, however the reality is quite different.

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Blanking the EGR valve will most definitely cause the Engine Management light to appear causing Emissions faults as well as others. Below we’ve list some of the most common symptoms you can expect from blanking your Volkswagen Passat EGR Valve:

  • Sluggish In Low RPM
  • Down In Power & Loss Of MPG
  • Poor Throttle Response
  • Limp Mode / Safe Mode
  • Engine Management Light On
  • Emissions Workshop Fault

What we offer is a very different approach to this on going EGR problem that motorists experience. We download and reprogram the Engine’s ECU to completely disable the EGR valve and delete all EGR related data strings. By doing so, we can tell the ECU to close the flap on the EGR valve as it is no longer required – making it no longer necessary to fit EGR Blanking Plates!

We will then program the ECU to disable all EGR values and fine-tune the engine to compensate for the vehicle no longer having an EGR valve fitted – this will result in both an increase in power & fuel economy and peace of mind that you will not experience any EGR related faults ever again. No engine management light, no Limp mode, no Emissions workshop faults and no smoking problems.

After we have successfully carried out the EGR Removal service on your Volkswagen Passat, you can expect the following benefits:

  • Increased Throttle Response
  • More Power & Better Performance
  • Gains Of +10-15mpg In Fuel Economy
  • No More EGR Related Faults
  • No Need To Replace Or Repair – Ever!

Our EGR Removal service will also safeguard the engine and heavily reduce carbon build-up in the engine. All our EGR Removal sessions are 100% completely reversible and come with a Lifetime warranty.

For more information, please call us on 0203 815 9441 or email us.

60 thoughts on “Volkswagen Passat 1.9TDi EGR Removal / EGR Delete Session”

  1. Vw Passat 2.0 tdi 140bhp

    Eml light came on and needed new air flow mass sensor, replaced a week ago and now eml light back on, how much to remap the ecu to delete the egr valve?

    Regards
    Shaun

  2. Hi,

    I’ve a VW Golf 1.9 TDI 2004 that keeps coming up with EGR fault P0401, Insufficient EGR flow, cleaned the valve and reset the fault but it came back on after a few days.

    Can you send me a price quote for a EGR removal?

    Thanks,

  3. hi can I get price for my vw Passat tdi 130sport my egr is leaking oil but no lights on dash but I’ve see here it sounds better by passing it thanks,ps sorry it’s 2002

  4. Hi i have a Vw caddy 1.9tdi life , i see oil coming out of a small hole at the trottle body ,can you please tell me what the cause can be of it, and do i have to replace the throttle body .

  5. Hi have just fitted an egr delete kit to my golf TDi 130 2003 and now have “workshop emissions” management light on and a 19586 fault code can this be rectified and at what cost? Thanks in advance. Phil.

  6. hi have a vw bora 130 sport with engine light on.. light gos off sometimes then back on took egr valve off and cleaned it but can blow straight through diaphram do i need to replace it if i have one off ur egr deletes ??? do u come out to me to delete and how much do it cost !!!! kind regards cecil

  7. Hi there,
    I have a passat 1.9 tdi 100, i’m experiencing problems that will most likely be linked to an EGR Blockage/failure. How much would it cost me to sort it out for good. I can remove the EGR myself no problem, just wondering how to tackle the ECU side of things.

    Thanks

    Henry

  8. Trevor armstrong

    Hi,
    I have a 1.9tdi Passat on a 09 plate which is experiencing intermittent spluttering around 2000rpm and feels underpowered under that range also. It has had a recon turbo on it as it had an over boost fault and now the engine management flags no fault codes despite the underperformance and spluttering. Would this procedure help me and if so how much please ? I’m in Blackpool.

  9. I have a 2004 Passat tdi am looking at egr delete. Do you have anyone in Oklahoma

  10. Hi there,
    I have a Passat 60 plate (2011 model) with 1.6TDI engine, and only 48k miles on clock. I have a problem with EGR valve (error code P046C). Is it possible to remove EGR in my engine?
    Replacing in VW branch will cost over £600, even if brand new part costs about £200…
    Regards
    Adam

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