25 May, 12

Seat Leon 2.0TDI FR (170Bhp) DPF Removal – Diesel Particulate Filter Problems

Seat Leon FR DPF RemovalsSeat Leon FR Overview
The Seat Leon FR is a great car and delivers an impressive 170bhp from it’s 2.0TDi engine. This is the sportiest model currently on the market with lowered and stiffened suspension. As sporty as it is, it still manages to achieve an average of 55.4mpg and 670 miles on a full tank. However, it does have it’s flaws.

If you’re an owner, you’re probably aware of the common DPF fault within the exhaust system. The DPF (Diesel Particulate Filter) is designed to trap harmful gasses ie particulate soot matter and then burn them off at high temperatures to stop them exiting the exhaust into the atmosphere.

Check out our article on What Is A DPF to learn more about the Diesel Particulate Filters.

DPF Problems
The vehicle is manufactured with a DPF and not suitable in it’s factory state for local town driving, it must be driven on a dual-carriage / motorway at least twice weekly (dependant on weekly mileage) for a consistent 20-30 minutes to enable the DPF to regenerate. However, a regeneration is not always successful and eventually will lead to a blocked DPF which will result in loss of power and the car going into LIMP Mode.

There are many factors involved which can lead to the DPF becoming blocked, below we list just a few of the most common issues:

  • Wrong Grade Of Engine Oil Being Used On Services
  • Turning Engine Off During Regeneration
  • Failed Regenerations / Not Regeneration Often Enough
  • Diesel Injector Faults
  • Driving Style – not for town use.
When the DPF is blocked, we do not suggest driving the vehicle unless driving to and from a workshop to have the DPF problems rectified. You must drive in lower gears and high revs, keeping the revs above 2000rpm to help with exhaust gas flow and reduce the chances of further blockage and damage.
A blocked DPF can give various symptoms but below are some of the most common symptoms we find:
  • DPF / Engine / Warning Light On
  • Glow Plug Light Flashing
  • Limp Mode / Loss Of power
  • Fault Codes: P242F, P2002, P0471, 18434 & 08194 etc..
  • Poor Fuel Consumption
  • Hard To Start & Slow Pick-Up In Speed
  • Engine Starts & Cuts Out
  • Engine Fails To Start

Removing Seat Leon FR DPF SystemDPF Maintenance
Modern VAG diesels such as the FR should be regularly serviced with 5w-30 Long Life (Low-Ash) oil, it’s a little more expensive but will help to aid successful regenerations and help to maintain the DPF. If the vehicle is on a regeneration cycle, you must continue to drive at a constant speed of 30-40mph – keeping the revs at 2000rpm until the regeneration is completed. Failure to do so will block the filter up a lot quicker.

Replacement DPF’s
When the DPF is blocked beyond successful regeneration, a replacement filter is not cheap at all and can cost in excess of £1000+ (parts, labour & programming). If you are thinking of replacing the filter as a pose to removal, we always recommend using GENUINE filters only. Aftermarket filters (copy/pattern parts) although Type Approved will not deliver the same quality and you will find you will have a blocked DPF again sooner than expected, being out of pocket and back to square one.

Seat Leon FR DPF Removals
It is possible to remove the DPF successfully without any downsides and in actual fact there are many benefits to removing the DPF filter. Below is a list of just some of the common benefits of a DPF Removal:

  • Increased Fuel Efficiency
  • Increased Engine Performance
  • More Power / Sharper Throttle Response
  • Increased Life Expectancy Of Engine/Turbo
  • No More Limp Mode / Loss Of Power
  • No Engine / DPF Warning Lights / Fault Codes
  • No More Regenerations

With having done over 2000 DPF Removals we are the UK’s leading and most experienced DPF Removal Specialists.

After having the DPF Removed, your vehicle will NOT lose power, you will not experience DPF related warning lights or any regeneration processes ever again! – We will reprogram the ECU to completely deactivate the DPF system as though it was never there and at the same time cancel out the regeneration processes.

Each DPF Removal we do is programmed manually with a Custom remap and a FREE smoke-correction service which guarantees the vehicle will not smoke as a direct result of the DPF being removed. This is a service only offered by Sinspeed.

Finally, you will experience an overall increase in performance, smoothing out any flat spots and safeguard the life of both your engine & turbocharger.

Will DPF Removal Cause Me To Fail An MOT?
From February 2014, the law is changing to include the visual inspection of the Diesel Particulate Filter (DPF) during your MOT inspection. Although our DPF Removals are very discreet and our smoke-correction ensures the vehicle won’t smoke come MOT time, we are offering our DPF Removal sessions as an “Off-Road Use Only” service.

A new DPF (Diesel Particulate Filter) will range from £800.00 – £1500.00 (+Labour & VAT). We can remove the entire DPF for a fraction of this cost and you’ll never have to worry about it ever again.

For more information, please call us on 0203 815 9441.

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108 thoughts on “Seat Leon 2.0TDI FR (170Bhp) DPF Removal – Diesel Particulate Filter Problems
    • Hi Daryl

      Thank you for your enquiry,

      We don’t actually list prices on our website but if you could send across an email to us or alternatively call our offices on 0203 815 9441 we will be happy to assist you.

      Kindest Regards

      Jason
      Support Team
      SINSPEED LTD

  • Hi, I had to check my Leon TDi FR in to the garage this week after the DPF light came on and flicked into limp mode shortly after, £200 down the drain! I toyed with the idea of having it remapped a few months ago but heard this caused even more problems with the DPF, I’m now considering getting rid of the car altogether. Does your DPF removal and remap service come with a warranty? how much is it set to cost? and where would I be able to get it done and how long would it take if it were an option i’d like to explore? I’m from Macclesfield.

    • Hi Andrew

      Thank you for your enquiry,

      We have a 100% success rate with the Seat Leon FR’s and our complete 4-Stage DPF Removal Session comes fully backed with our Lifetime warranty. For pricing and further information, please contact our offices on 0203 815 9441 or send us an email.

      Kindest Regards

      Jason
      Support Team
      SINSPEED LTD

  • Hi, I live in Devon, is there somewhere local to me where I could get the dpf removed and car remapped please. I have a seat Leon FR 57 reg

    Many thanks

    Jenni

    • Hi Jenni

      Thank you for your enquiry,
      I have forwarded the local dealer details to you.

      Kind Regards

      Jason
      SINSPEED LTD

  • Hi I’ve got a FR tdi what has already been remapped the car is in limp mode I’m just wondering if the remapp could have been the cause of the fault and if you was to remove my dpf would it effect the remapp thanks

    • Hello Adam

      Thank you for your enquiry,

      A poor remap can cause the vehicle to go into Limp mode but it should bring on the engine light and store fault codes within the ECU so it’s best to get it diagnosed to see whether or not it is related to the remap or a genuine problem which has occured. Our DPF removal service is completely custom and we can adapt it to work effectively with your current remap.

      Best Regards

      Jason
      SINSPEED

  • Hi I live in rotherham and have a seat Leon fr 2.0 TdI 2007. What would be the closest place to go and cost to remove the DPF. Look forward to you reply, dean

    • Hi Dean

      Thanks for the enquiry,

      I’ve sent across some details for you regarding the Seat Leon FR DPF Removal and how we operate in Rotherham.

      Kind Regards

      Jason
      SINSPEED

  • Hi. Possibly my DPF needs replacing with the cheaper option been removal? How much would this cost? And would the affect the MOT? Many thanks

    • Hi Lewis

      Thank you for your enquiry,

      We’ve sent you an email with further information regarding the DPF Removal and pricing.

      Kind Regards

      Jason
      SINSPEED

  • I was wondering where I can get mine removed and how much it would cost. I’m from wolverhampton ?

    • Hi Leon

      Thanks for the enquiry,

      I’ll send an email over to you now with some quotes and more information about our services in your area.

      Kind Regards

      Jason
      SINSPEED

  • My seat leon fr tdi 63 had a problem after six weeks would not start fuel regulater failed not a happy bunny?
    Got replaced under warranty you don’t expect a 20,000car to go down.

    • Hello Steven

      That is very unfortunate for such a new car!
      What grade of fuel have you been running the vehicle on and have you been letting the tank run dry?

      Best Regards

      Jason
      SINSPEED

  • Hi I live in rotherham and am interested in the DPF removal, I jus want some information on how much it costs and where abouts your based.
    Kind regards.

    • Hello Ryan

      Thanks for the enquiry,

      I have sent you an email with full information regarding our DPF Removal services in Rotherham and prices.

      Kind Regards

      Jason
      SINSPEED

  • Hi there,

    Having problems with my DPF on my Seat Leon Fr 58 plate, can you send me across more details and a rough price guide? Also I live in Wiltshire, whats the closest place to me?

    • Hello Toby

      Thanks for the enquiry,

      We’ve sent you an email with pricing and further information regarding our DPF Removal services in Wiltshire.

      Kind Regards

      Jason
      SINSPEED

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