Volkswagen Passat 1.9TDi Blanking EGR Removal

Volkswagen Passat 1.9TDi EGR Removal / EGR Delete Session

Contact UsVolkswagen Passat 1.9TDi Blanking EGR RemovalVolkswagen Passat 1.9TDi EGR Removal / EGR Delete
The Volkswagen Passat EGR Valve can be very problematic because these cars suffer from Turbo failures. Once the turbocharger has failed, oil is passed through the Exhaust Gas Recirculation valve and gunks up the valve flap causing a sticky EGR valve. As vehicles age, wear & tear will cause oil to weep through the oil seals of a turbocharger and not necessarily become a fault with the unit as such but can cause faults with the EGR unit as this oil builds up. When the EGR valve does get sticky, then it will eventually cause problems which can lead to mechanical failure of the EGR valve and other components.

Common VW Passat EGR Valve Problems

  • Loss Of Power
  • Smoke On Acceleration
  • Fluttering On Acceleration
  • Poor Fuel Economy
  • Hesitation & Missfire
  • EGR Flap Position Faults
  • EGR Related Fault Codes
  • Engine Management Light On
  • Limp Mode / Safe Mode

These are the most common faults we’ve come across on the VW Passat 1.9TDi with EGR problems, there are various fault codes that are related to EGR problems such as P0401, P0402 & P0403 etc. Replacing the EGR valve can be very costly and having it removed and cleaned every few months is not only expensive but time consuming – it will mean having your vehicle off road for half a day each time you have the EGR valve removed for cleaning. – Cleaning the EGR valve will not cure all EGR problems.

What we offer is a complete EGR Removal service and we don’t mean blanking the EGR off either. Most garages and motor enthusiasts suggest using Blanking plates to blank off the EGR valve. This will stop the turbocharger from passing oil up and stop the EGR from recirculating the gasses – as though it weren’t even fitted. The concept of this idea is perfect, however the reality is quite different.

Click Here To Find A Sinspeed Approved Dealership Near You – We Operate A Nationwide Service Covering The UK & Ireland.

Blanking the EGR valve will most definitely cause the Engine Management light to appear causing Emissions faults as well as others. Below we’ve list some of the most common symptoms you can expect from blanking your Volkswagen Passat EGR Valve:

  • Sluggish In Low RPM
  • Down In Power & Loss Of MPG
  • Poor Throttle Response
  • Limp Mode / Safe Mode
  • Engine Management Light On
  • Emissions Workshop Fault

What we offer is a very different approach to this on going EGR problem that motorists experience. We download and reprogram the Engine’s ECU to completely disable the EGR valve and delete all EGR related data strings. By doing so, we can tell the ECU to close the flap on the EGR valve as it is no longer required – making it no longer necessary to fit EGR Blanking Plates!

We will then program the ECU to disable all EGR values and fine-tune the engine to compensate for the vehicle no longer having an EGR valve fitted – this will result in both an increase in power & fuel economy and peace of mind that you will not experience any EGR related faults ever again. No engine management light, no Limp mode, no Emissions workshop faults and no smoking problems.

After we have successfully carried out the EGR Removal service on your Volkswagen Passat, you can expect the following benefits:

  • Increased Throttle Response
  • More Power & Better Performance
  • Gains Of +10-15mpg In Fuel Economy
  • No More EGR Related Faults
  • No Need To Replace Or Repair – Ever!

Our EGR Removal service will also safeguard the engine and heavily reduce carbon build-up in the engine. All our EGR Removal sessions are 100% completely reversible and come with a Lifetime warranty.

For more information, please call us on 0203 815 9441 or email us.

Comments(30)

  1. Tim Kyle 20 December 2023

    Hi ‘Sinspeed’
    I have the same issue as many others. EGC issue ( confirmed on download ) Limp home mode. It is a 2010 Bluemotion Passat. Can you quote me for a re-map. Postcode – GU9 8DQ. Thanks

  2. John K 5 December 2020

    I have a. 2012 Passat B7 1.6tdi showing a G212 EGR valve Fault. How much to make sure this is fully closed and. Deprogram it from the ECU? I Am close to North Walsham, Norfolk.

  3. ged kelly 12 February 2020

    Hello, I have a 2011 VW Passat TDI blue motion. Recently it has been diagnosed as having an EGR fault. I am interested in a quote to re-map the eCU and delete the EGR altogether please.

  4. asad 21 January 2018

    hi i have vw passat 2010
    the dpf light on in the dashboard car on lim

  5. Yasir 23 July 2017

    Hi
    I have exactly the same problem with my 2012 VW Sharan , I have cleaned EGR one time engine management light was disappeared for a while but comes back again, please suggest something.

  6. Noman 5 January 2017

    Egr valve needs replacing please quote

  7. Chas Haycock 11 December 2016

    Hello. I have a 59 plate vw passat 2.0d. Recent issues that glow plug warning light popps onnthen flashes atbrhe same tine it goes to limp mode. I was able to stop startbthe engine to clear the system but after a fre days it would happen again. Now the management likght is on all the time but the car still goes into likp mode but i can reset it by the stop start method. Any advice. ?
    Thought about trying to remove egr and see if it needs cleaning ir trying the egr spray method into air intake???
    Cheers

  8. Keith 30 July 2016

    Hi ihave a vw passat 2.9tdi 130bhp 2001 that is over fueling it is possable the EGR valve which is sticking how much to remove this and remap the system im in rochester. Kent

  9. Jon malpass 24 July 2016

    Hi there getting p0401 code vw touran may run for 400 miles without coming on just wondered how much it would cost for egr delete as car is running ok vw touran 1.6 fsi

  10. danny 15 March 2016

    Hi there,
    I have a vw Passat 1.9 TDI 2004. Since yesterday it start blowing loot of smock . not just on start it is always. what it can be? thank you!

  11. Adam 7 January 2016

    Hi there,
    I have a Passat 60 plate (2011 model) with 1.6TDI engine, and only 48k miles on clock. I have a problem with EGR valve (error code P046C). Is it possible to remove EGR in my engine?
    Replacing in VW branch will cost over £600, even if brand new part costs about £200…
    Regards
    Adam

  12. Melvin Yoder 1 January 2016

    I have a 2004 Passat tdi am looking at egr delete. Do you have anyone in Oklahoma

  13. Trevor armstrong 7 March 2015

    Hi,
    I have a 1.9tdi Passat on a 09 plate which is experiencing intermittent spluttering around 2000rpm and feels underpowered under that range also. It has had a recon turbo on it as it had an over boost fault and now the engine management flags no fault codes despite the underperformance and spluttering. Would this procedure help me and if so how much please ? I’m in Blackpool.

  14. henry bell 23 February 2015

    Hi there,
    I have a passat 1.9 tdi 100, i’m experiencing problems that will most likely be linked to an EGR Blockage/failure. How much would it cost me to sort it out for good. I can remove the EGR myself no problem, just wondering how to tackle the ECU side of things.

    Thanks

    Henry

  15. cecil 18 January 2015

    hi have a vw bora 130 sport with engine light on.. light gos off sometimes then back on took egr valve off and cleaned it but can blow straight through diaphram do i need to replace it if i have one off ur egr deletes ??? do u come out to me to delete and how much do it cost !!!! kind regards cecil

  16. Phil Colling 11 January 2015

    Hi have just fitted an egr delete kit to my golf TDi 130 2003 and now have “workshop emissions” management light on and a 19586 fault code can this be rectified and at what cost? Thanks in advance. Phil.

  17. John 28 October 2014

    Hi i have a Vw caddy 1.9tdi life , i see oil coming out of a small hole at the trottle body ,can you please tell me what the cause can be of it, and do i have to replace the throttle body .

  18. James Irvine 27 October 2014

    hi can I get price for my vw Passat tdi 130sport my egr is leaking oil but no lights on dash but I’ve see here it sounds better by passing it thanks,ps sorry it’s 2002

  19. Catalin 15 October 2014

    Hi,

    I’ve a VW Golf 1.9 TDI 2004 that keeps coming up with EGR fault P0401, Insufficient EGR flow, cleaned the valve and reset the fault but it came back on after a few days.

    Can you send me a price quote for a EGR removal?

    Thanks,

  20. Shaun Mawby 11 October 2014

    Vw Passat 2.0 tdi 140bhp

    Eml light came on and needed new air flow mass sensor, replaced a week ago and now eml light back on, how much to remap the ecu to delete the egr valve?

    Regards
    Shaun

  21. Jo 18 September 2014

    Hi Ive just been quoted £475 to ahve a new EGR valve fitted to my 1.9TDI Passat after diagnosing this is the problem why its losing power and fault light is flashing
    Can you send me a quote to have this removed
    Thanks

  22. andy 16 September 2014

    vw passat 1.9 tdi
    how much to remove flaps egr system as you describe ?
    andy

  23. raf 10 September 2014

    Hi there,
    I have a Seat Alhambra 2.0tdi engine, 2006 56 plate.
    Can you please give me a price for disabling the EGR valve.
    Thanks.
    Raf

  24. les 6 September 2014

    Hi how much will it cost to disable the EGR valve on my 1.9 TDI Touran ?.

  25. gerry davies 15 August 2014

    Can you price a egr delete on a 2002 1.9 tdi pd beetle ?
    Regards Gerry

  26. mohammed amin 6 August 2014

    Hi want a price on blanking EGR value on my vw passat 2001 1.9tdi

    EGR making quaking noise and leaking oil

    Thanks

  27. Johnnie 19 March 2014

    Passat 1.9 tdi sport first registered in uk 05 02 2003. How much for egr delete remap?
    And why don’t you just put the prices approx in a reply?

  28. andrew niedojadlo 5 April 2013

    thinking of a egr delete on my vw golf tdi 1.9 pd 100 bhp 2002, lookin for fuel economy. A lot of forums mentioning blanking off egr at exaust and variouse piping diverted and of course remapping. Car is running well, plan keeping the car for a while, just need better mpg?

  29. piotr 20 March 2013

    Hi i got egr velve problem (yellow engine singht) after delate error it come againe next day.replace or clean becouse car runing well no problem only that yellow singht on board.

  30. tosif 15 January 2013

    vw sharan 1.9tdi, 115bhp, auy, egr removel required?
    How much?

Add a Comment

Your email address will not be published. Required fields are marked *